PRELIMINARY DESIGN

OF

HIGH SPEED LARGE FORMAT BOTTLING SYSTEMS

Contact: Gene Shaparenko, 1-800-478-7342 or purewater@earthlink.net

LARGE FORMAT BOTTLING SYSTEM

to be updated

 

 

Price List

1200 BPH 3, 5 & 6 Gallon Water Bottling Line

(CAPACITY: 1200 BPH based on 5 Gallons)

Infeed Conveyor: $500/ft (lengthTBD)

Washer, Filler, Capper with Cap Hopper WFC-5G-1200: $280,000

Exit conveyor System: $500/ft (lengthTBD)

ADVANCED OPTIONS

(click on link to see detail)

Automatic Bottle Loader: $9,520.00

Decapper: $6,950.00

Inspection Lamp: $500.00

Heat Shrink Tunnel:$3,400.00

Installation: Technician Labor Charge: $500.00 per technician/ per day

Note: Standard lead-time: 4-5 months after receipt of down payment, bottle, and cap samples, and confirmation of order.

Export crating, insurance & shipping not included.

Performance List

Rated Output

Rinser/Filler/Capper WFC 5G-1200:1200 BPH

Automatic Bottle Loader ABLD-1200: 1200 BPH

DecapperDCP-1200:1200 BPH

Customer Objects & References

Customer ObjectsReferenceContainerContainer TypeBottle

Container Description: 3, 5 & 6 Gallons

Material: Plastic UseReturnable

Body Shape

Body Cross Section:Circular

ClosureType: Press-on Cap

Description: Flat Cap

Material:Plastic

Outside DiameterTBD

HeightTBD

Product Type

Water Description: Pure, mineral, natural still water

Model : WFC-5G-1200Washer/Filler/Capper

BOTTLE WASHER NOMINAL OUTPUT: 1200 Bottles/Hour

HEATING SYSTEM:

By electrical heater

MAIN POWER: 380V (±10%) 3PH +E+ N Or 230V/60hz/3phase

Auxiliary 24 VDC

BOTTLES TO BE HANDLED: 3, 5 & 6 Gallon bottle

PRODUCT: Pure, mineral, natural still water

Washing cycle:
Inside and outside pre-washing with water coming from the recycle water tank

Inside and outside recycled washing with detergent temperature adjustable around 70∞C/150∞F, with automatic water level, and temperature is controlled by sensors.

Bottom drying system with nozzles fed by compressed and microfiltered air supplied by the customer installed on the machine to eliminate the residue water on the bottom of bottle.

Inside final rinsing with spring water or by ozonated water. (Ozone generator is optional).

Two final water-rinsing cycles ensure the cleanliness of bottles.

Unloading section

At the end of the washing cycle the bottles are automatically discharged onto the exit conveyor.

Technical Fectures:

Machine is made of Stainless Steel AISI 304.

Intermittent movement of the machine will start and stop to finalize washing process.

Enclosure is made of plexiglass on the bottle in-feed and exit area.

Inside lighting of all phases of the washing cycle.

Large transparent windows are on all sides of machine to allow monitoring of the internal functions.

Modular construction.

Production:

Output:1200 bottles/ hour

Cycle Time:12-15 seconds

Mechanical Data:

Total carrier: 6

Bottles per carrier: 15

Bottles per machine: 90

Pre-washing tank (soda/Alkaline):10.9 m3

Pre-washing tank (soda/Alkaline):10.9 m3

Detergent tank:10.9 m3

Recycle tank 1:11.08 m3

Recycle tank 2:11.08 m3

Treatment Times:
Total treatment time

Total treatment time (internal)132-165

Total treatment time (external)12-15

Total treatment time (dripping)48-60

Output 1200 bottles /hour

Installed power (washer + filler + capper):120 KW

Air compressed consumption (6 bar):0.6 m3/min

Rotary Bottle Filler

Containers: 3, 5 or 6-gallon, polycarbonate

Product mineral, pre, still water

Caps Press-on caps

Production 1200 bottles/hour

Filling Valve 12 heads

The unit consists of:Overflow-Pressure type filling system: controlled by pressure filling structure with very high stability.

Filling Accuracy: 98%

System Advantages:

Accurate filling level

Low maintenance
No overflow water
No bottle no fill
Compact space

Rotary, smooth, gentle operation ensure longer system life

AUTOMATIC CAPPER

Linear capping machine is designed for press-on caps. The Capper is equipped with caps sorter, cap chute, releasing head and closing pressing head.
The cap is positioned on the releasing chute and picks up by the bottle as it passes under.

The cap pressing mechanism, made by an inclined stainless steel chain, presses the cap onto the bottles.

WFC-5G-1200 SPECIFICATION
Power supply voltage
Panels supply380 VAC (±10%) 50 Hz 3PH + G + NOr 230V/60hz/3phase

Coils and contactors:24 VDC

Photoelectric cell:24 VDC

PLC inputs/outputs:24 VDC & 220VAC

Optional Equipment

Model: ABLD-1200 Automatic Bottle Loader
Description: The Automatic Bottle Loader is equipped with bottle spacer. Bottles are indexed and then accurately loaded into the push bar where each bottle is held by one pocket. It loads 900 bottles per minute, which works seamlessly with our 1200 BPH Water Bottling Plant equipment.

Automatic bottle loading with bottle spacing device through the carrier pockets driven by the pneumatic cylinders .

- Bottles automatic fixed at the carrier rings which holding the bottles on the neck while bottles are turning upside down by carrier pockets.

Bottles are transferred from conveyor belt to the entrance of the system, where
washing cycle starts.

Model: DCP-1200 Decapper
Description: The DCP-1200 automatically removes 1200 caps per minute from the 3, 5 or 6-gallon bottles.

When a bottle enter the decapper, the decapper arm reaches down and clamps onto the cap. After the grip is tightened, the arm move upward to remove the cap completely off the bottle. When the arm moves back to the original start position, the gripper loosens. A stream of pressured air then blows the caps into collection bin as they drop down from the dripper. The process is controlled by PLC.

Model : ILP Inspection Lamp

Description: Inspection lamp is provided to allow the operator to inspect the bottle for fill level, filled content, and quality of capping and sealing.

Model No: HST-5G Heat Shrink Tunnel

Description:
Shrinks the tamper evident sleeve.
Specification:
Power: 220V/ 11 kw

Transport With reinforced silicone bars

Tunnel control cabinet: Painted, with air conditioning

Electrical equipment:

Machine drive motors Motovario or equivalent

Drive motors for container conveyor: Motovario or equivalent

Drive motors for pack conveyor: Motovario or equivalent

Automation technology: Programmable logic control (PLC)

Operator system design: selector switches, and push buttons

Installation of electrical components

Control panel installed at the machine
Emergency stop relay Make: Siemens
Transformer of the welding unit
Field bus design: depending on the machine

Drive technology, general:
Servo motors for machine drive: Motovario or equivalent
Gear motors for machine drive: Motovario or equivalent
Frequency converter motor Make: Danfoss or equivalent
Servo converter: Motovario or equivalent

Training and Services

We provide comprehensive training and service programs through our well-trained personnel. Different levels of training programs are offered to operating and maintenance personnel, plant technicians, and executives in the most efficient and effective ways.

Our training experts have the know-how in all areas of filling and packaging technology. With the extensive knowledge of our equipment and industry experience, we are able to provide our customer effective consultation and training sections that fulfill their needs.

We also provide onsite services to our client for regular machine maintenance and perform efficiency testing. The qualified maintenance and service contributes to un-disturbed operation and ensure line efficiency. Besides, the fast detection, diagnosis and solution of problems reduce downtimes considerably. A regular maintenance schedule should be developed and followed in order to maintain longer life span for all machinery. In long runs, our services help lower maintenance and reduce cost for service engineers.

Terms of Sale and Delivery

1. LAYOUTS AND TECHNICAL DATA:

The buyer shall, at his expense, promptly furnish the seller with layouts, technical specifications, bottle samples, product specifications, and other data or material necessary for the manufacture of the goods. Such data shall be contained in the questionnaire, which has been furnished by the seller to the buyer, and all costs that result in any changes in such data, or in the samples shall be charged to the buyer, and any delay caused by such changes shall extend the delivery date.

2. DELIVERY TERMS:

Standard lead-time: 4-5 months after receipt of down payment, bottle, and cap samples, and confirmation of order..

In the absence of shipping instructions, goods are to be shipped by whatever shipping method Seller deems appropriate, and in any event the goods are at the risk of Buyer from and after delivery to carrier, and Buyer assumes all responsibility for shortage, loss, delay, or damage in transit.

All scheduled delivery dates are approximate and subject to delays caused by civil insurrection, war, fire, strike or other labor disturbance, Acts of God, shortages of materials or failure of suppliers or subcontractors to satisfactorily meet scheduled deliveries or any other factor or event beyond seller's reasonable control, None of which factors or events shall give rise to any liability on the part of Seller, but shall extend the delivery date for a period equivalent to the time lost by reason of all such factors or events.

Similarly, if the buyer fails to make the deposit payment within ten days from the order date or fails to furnish a completed questionnaire with all technical data or the required sample material within the same ten-day period, the delivery date shall be extended on the same basis. Use of the goods by the buyer shall constitute a waiver of any claim for delay.

3. TAXES:

Sales, use, excise or similar taxes arising out of or relating to the sale, delivery, installation, or use of the goods described on the face hereof are not included in the price except as otherwise specified herein.

All such taxes are the responsibility of the buyer and the seller shall have the right at any time to separately bill the buyer for such tax, which seller may have been requested to pay, and the buyer shall upon receipt of invoice pay the seller the amount stated thereon.

4. INSPECTION AND ACCEPTANCE:

The goods covered hereby shall be deemed finally inspected and accepted within ten (10) days after receipt thereof unless notice of a claim is given in writing to the seller within such time period. Shipping damage is the responsibility of the carrier.

5. INSTALLATION:

Service engineers and technician to aid in the installation and start-up of these products is available at an additional cost as outlined in the proposal and/or "General Terms for Technical Service."

The period of service time is generally dependent upon the type of machinery being installed and is delineated within the body of the quotation and/or purchase document covering that specific machine or machines.

It is understood that one (1) "day" of service time is defined as eight (8) hours per day so that "one" (1) week of service amounts to forty (40) hours of time and each "week" or "day" additional are multiples of those respective times.

It is understood that a reasonable charge for travel expenses will be made if such time, because of a delay in the installation, or of other factors or events within the buyerís control, is not provided on consecutive workdays.

Also, an additional charge and traveling expense shall be made in the event the time exceeds the allowed period. The foregoing recites the entire obligation of the seller with respect to installation and it is understood that the buyer must furnish all labor, electrical work, compressors, and other items necessary for the installation and use of the goods.

A complete statement of the seller's obligations to furnish a service engineer is set forth in the seller general terms and conditions for machine installation and start-up service.

5. WARRANTY:

The seller warrants to the buyer that those components of the goods manufactured by it will be free from defects in material and workmanship under normal use and proper maintenance for a period of one (1) year after installation, or for 2,000 hours of operation, whichever is the first to occur, provided that the warranty shall not, in any event, extend beyond thirteen (13) months after the delivery of the goods to carrier.

No warranty is made with respect to wear parts such as brushes, belts, rubber goods, chains, sponges, etc., or components of the goods not manufactured by the seller, such as motors, lubrication systems, electrical and electronic accessories.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, PERFORMANCE, OR OTHERWISE.

6. BUYER'S REMEDIES:

The sellerís obligation under its warranty is strictly and exclusively limited to the repair or replacement free of charge at the address to which the goods are to be delivered, of such components of the goods as are found to be defective in material or workmanship on the condition that the buyer gives prompt written notice to the seller of any claimed breach of warranty within the applicable warranty period.

The seller shall have the right to remedy such defects at such time or times as may be reasonable in terms of the availability to the seller of qualified servicemen and replacement of repair parts, the location of the goods, etc., and the repair or replacement of such components shall not extend the applicable warranty period in any manner, nor shall the seller be liable for any labor charges in the removal or replacement of components.

It is understood that the foregoing recites the entire liability of the seller arising out of warranties, representations, instructions, descriptions, or otherwise, and that the failure of the goods to perform their intended functions is not sufficient evidence of a breach of warranty in as much as satisfactory performance is dependent upon the viscosity of the glue, the condition the bottles, the quality and dimension of the labels and other factors which are beyond the sellerís control and responsibility.

The seller reserves the right to satisfy its warranty obligation in full by the payment of all sums paid hereunder by the buyer upon the return of the goods to the seller, and it is understood that the warranty is not assignable.

IN NO EVENT SHALL THE SELLER BE LIABLE FOR CLAIMS (BASED UPON BREACH OF EXPRESS OR IMPLIED WARRANTY, NEGLIGENCE, OR OTHERWISE) FOR ANY OTHER DAMAGES, WHETHER DIRECT, IMMEDIATE INCIDENTAL, FORESEEABLE, CONSEQUENTIAL, OR SPECIAL, INCLUDING DAMAGES ARISING OUT OF PERSONAL INJURIES.

7. SPECIFICATIONS:

The seller reserves the right to alter the design or specifications of the goods at any time prior to delivery so long as such alteration does not materially change the basic function of the goods, or increase the purchase price.

8. SAFETY:

The buyer assumes responsibility for the operation of the goods in accordance with sound safety practices. Buyer shall use and shall require its employees to use any safety devices, guards, and safe operating procedures required by law, regulation, applicable safety standard, and by seller, and buyer agrees not to remove or modify any safety device, guards, sign or instructions for use provided with the goods.

9. CONTRACT TERMS:

The terms and conditions stated herein, and in the body of the quotation and questionnaire shall be considered as part of any purchase order or sales contract and shall constitute the complete and exclusive statement of the terms hereof, and shall supersede all prior oral and written statements of any kind whatsoever made by each party or their representatives.

No statement or writing subsequent to this contract purporting to modify or add to the terms and conditions hereof shall be binding unless consented to in writing by our duly authorized representatives/

Specifically, whenever a separate statement or document is issued by the buyer to us which is intended to add, delete, or change purchase contract terms as stated herein, that document shall be binding only when signed by two (2) of our officers.

Such a separate document, signed by the above officers, shall override only those terms and conditions of this agreement as specifically referenced in such separate document. All other terms and conditions of sale of this agreement not referenced or overridden in any separate document will remain binding. For the purpose of determining the law applicable to this agreement, this agreement shall be deemed to be executed and performed in the State of California.

SPECIFIC TERMS, CONDITIONS AND POLICIES GOVERNING SALES AND QUOTATIONS

A. Quoted dollar amounts are subject to examination of final sample containers, and customer product specifications, which may increase or reduce final sale price based upon their specific geometry and resulting complexity. In these cases, seller will make customer aware of such changes by sending a "confirming" quotation.

B. Quoted delivery dates are based upon receipt of required samples, completed and signed SAP document and line layout.

C. All prices are subject to change during the time prior to acceptance of purchase order by seller. Such changes will be communicated to the customer in writing.

D. Unless otherwise noted in quotations, questionnaires, and purchase documents, all machine deliveries are assumed to be Ex-Works point of manufacture.

E. Cancellation of an order, or any part thereof, must be submitted in writing by the customer and is subject to cancellation charges. Cancellation charges cover those costs incurred up to cancellation date and include engineering time, material, labor, and 15% of sale price of equipment, parts and options affected by the cancellation. We will supply listing of cancellation charges to the customer.

F. Payment Terms
Domestic: 50% down payment, 50% prior to shipping by wire-transfer
International: 50% down payment, remaining 50% by irrevocable,
confirmed, at sight L/C.

THIS IS A ROADMAP TO THE VARIOUS SECTIONS OF OUR BOTTLING SYSTEM WEBSITE.

CLICK ON INDIVIDUAL BOXES TO GO DIRECTLY TO THAT COMPONENT OR DISCUSSION.