| The
Cap Tightener is fully automatic and operates on pneumatic and optical
sensor controls. After caps have been applied, the bottles move
into position near the optical sensor of the Cap Tightener.
The
optical sensor controls the entry of bottles into the Tightener
and allows the system to function without operator assistance.
Once
moved into position, the bottles are held in place, one at a time,
by an off-setting pair of high impact aluminum gripper pads and
flange support rings. The
gripper pads hold the bottom of the bottle to prevent the bottle
from spinning during the cap tightening process.
The
flange support rings receives the downward capping pressure so as
not to force excessive pressure onto the conveyor. Other cap tightening
devises will typically allow this pressure to be applied to the
moving conveyor thus shortening the life of the conveyor motor.
As
the rotating cap tightening devise pushes downward and onto the
cap, the cone shaped rubber insert grabs the cap by the shoulder
and spins it into a tightly fixed position to complete the capping
process.
An
especially unique feature of the Cap Tightener is the adjustable
clutch control mechanism which allows the operator to choose the
selected torque or tightness of the cap on the bottle.
This
helps to prevent over tightening and marring of the cap shoulders.
Once caps are securely tightened, the filled and capped bottles
are then moved down the conveyor for collection onto either a rotating
or an in-line collection table.
The
controls are specially designed to help prevent caps from being
cross threaded on the bottles. The system employs a multi-step tightening
process as described above while maintaining tightening speeds of
up to 50 bottles per minute.
The
entire operation automatic, complete and relatively simple to operate
and maintain. The changeover from one size bottle and/or cap requires
a minimum of tools.
The
stainless steel construction ensures a long and durable life. Because
there are few moving parts, little maintenance is required to keep
the system operating at maximum efficiency. |