The
first major component of the SpectraPak system is the BR3000 Automatic
Bottle Rinser.
The
BR3000 Bottle Rinser is one of the most versatile medium speed
rinsers available anywhere. It is designed to effectively and
internally rinse up to 50 bottles per minute. It is ideal for
rinsing bottles ranging in size from 12 oz (335 ml) up to one
gallon (3.8 litres) in virtually any shape - round or square.
The
BR3000 Rinser is mounted on inlet conveyor of the filler or it
can be supplied with its own free-standing conveyor. The computerized
controls are both reliable and allow you to match the speed of
the Rinser to virtually any inlet conveyor speed.
The
optical sensors ensure smooth and trouble free operation. If the
flow of bottles into the BR3000 Rinser is interrupted, the system
will pause automatically until the supply of bottles is resumed
- there is no water wasted while bottles are unavailable.
The
bottles are loaded onto the inlet conveyor or an optional Automatic Rotary Feed Table and are then transported
to the rinser.
The
BR3000 is designed to rinse up to 8 / 350 ml (12 ounce) to 500
(16 ounce) ml bottles, or up to 6 / 1 liter (32 ounce) or 2.0
(64 ounce) liter bottles during each cycle. During this process,
a pair of electronic optical sensors counts the bottles as they
enter the Bottle Clamping Mechanism.
Once
the sensors have counted the appropriate number of bottles (either
8 or 6 depending upon bottle diameter) the Clamping Mechanism
closes and locks the bottles into position.
Once
in place, the bottles are rotated with a continuous motion, computer
controlled AC drive motor arm that is designed for years of safe
and reliable operation.

The bottles
are turned upside down, where they are internally rinsed with
either product or operations water. High pressure nozzles direct
the water or inside the bottles for an effective rinsing operation.
The
bottles drain and are then turned right-side up and repositioned
on the inlet conveyor where they are released from the Clamping
Mechanism and fed into the BF3000 Automatic
Bottle Filler.
The
entire operation of this system is automatic, complete and simple.
The Plexiglas top panel allows the operator to monitor operation
at all times and the digital LED display, offers precise operating
instructions and immediate troubleshooting information at a quick
glance.
After
the bottles have been properly rinsed they are conveyed to the
BF3000 Automatic Bottle Filler.