TritonLine™ 450

Large Format 450 Bottle Per Hour Automatic Bottle Washer, Filler & Capper


The first automatic system to process MULTIPLE-SIZED bottles and styles simultaneously---without hand-sorting or adjustments!

 

The unit is easy to hook up---just two supply water connections and two drains are necessary.

Both washer and filler use the same electrical connection.

Over-sized filter screens provided for the pre-wash tank, wash tank and sanitize tanks minimize the screen cleaning requirement, virtually eliminating downtime for pump maintenance.

 

The BWF 450 automatically washes, fills and caps up to 450 bottles an hour of most standard sizes and styles without hand sorting. This is a MAJOR INDUSTRY BREAKTHROUGH!

Stainless steel piping is used throughout the BWF 450, and provides longevity, durability and virtually eliminates maintenance.

Pre-stretched strainless steel drive chains ride on self-lubricating UHMW support guides to eliminate risk of grease contamination.

Multi-function Programmable Logic Controller(PMC) provides immediate digital readout at a glance. An adjustable rinse cycle controller is factory set at 15 seconds but can be manually set at intervals up to 4 minutes.

Stack lighting indicators show operating conditions at a glance, and bottle position controls sense faults and alert the operator to problems.

 


THIS IS A ROADMAP TO THE VARIOUS SECTIONS OF OUR BOTTLING SYSTEM WEBSITE.

CLICK ON INDIVIDUAL BOXES TO GO DIRECTLY TO THAT COMPONENT OR DISCUSSION.

 

 

 

 




The ability to simultaneously cap a wide variety of bottles is a major breakthrough for the industry.


Versatile fill heads allow for various sized bottles with no adjustment of parts.


Unique Cap Sorter makes cap application reliable and safe.

 


Bottles are automatically loaded into the washer from the inlet conveyor

 

Summary of pre-wash and wash features:

  • Able to wash and fill a wide variety of bottle sizes at the same time without manual adjustments, thus saving time, labor and sorting costs.
  • Uses recycled product rinse water, to keep the pre-wash tank cleaner, to save detergent, and to reduce the amount of separate bottle pre-cleaning required before washing.
  • Low-water protection on all water tanks, to protect pumps and heating elements from potentially damaging low-water conditions.
  • Electric wash water heater thermostatically controlled and separated from Promogrammable Logic Controller.
  • Adjustable wash time up to four minutes per cycle. Normal wash is 60 second wash, 30 second sanitize and 15 second cycle product water rinse.
  • Plexiglass-enclosed clean room separates washer unloading area from filling area.
  • Bottles stop at each station to ensure highest quality, cleanest bottle possible.
  • Chemical feed pumps for detergent and sanitizer solutions are easily adjustable at the PLC or pump, to maintain the proper solution concentration.

Summary of filling features:

  • Stainless steel filler supply tank is designed to supply product water to the filler valves. Water does not recirculate back to the main storage tank, eliminating the threat of contaminating the large tank and substantially reducing the amount of wastewater.
  • inlet/outlet bottle sensors provide positive bottle location.
  • Unique "lift-and-spin" capability in the washer. Bottle "lift-and-hold" device during filling and capping process, for less damage to bottle bottoms and the central drive chain.
  • Stainless steel conveyor on filler and stainless steel filler nozzles, for increased durability, longer life, easier sanitation, and minimal maintenance.

Summary of capping features:

  • High capacity cap holder holds approximately 2000 caps, making hopper refill process only a twice-a-shift operation.
  • Floor-level hopper means no ladder-climbing to fill sorter, making the operation easier and safer.
  • Elevator automatically carries caps from hopper to pneumatically assisted cap sorter.
  • Cap-sorter is quite and reliablek, with few moving parts to wear out or misalign.

 


TritonLine™ 450 Specifications

System Dimensions
Length(incl. loader and conveyor)
16 ft (487.7 cm)
Width
9 ft (274.3 cm)
Height
9 ft 2 in (279.4 cm)
Weight
4300 lb (1950.45 kg)
General Specifications
Electronic Controls
Programmable logic controller
Bottle Sizes
3 to 5 gallon(with or w/out handle)
Cap Hopper Capacity
1500-2000 caps(foam-lined or Safety Guard)
Materials in contact with water
Sanitary stainless steel, food grade schedule 80 PVC, nylon-braided hose
Construction Materials
304 Stainless Steel
Detergent & Sanitizer
Automatic injection via precision metering pump.
Electrical Requirements
Electrical
125 AMP 3-phase 200-240VAC(other options available)
Water Requirements(customer-supplied)
Wash
1-2 liters per bottle
Rinse
1-2 liters per bottle @ 45 psi
Final rinse
with product water - 1 liter/bottle
Fill
45 gallons(170.3 liter/minute) @ 25 psi
Air Pressure Requirements(customer supplied)
Compressed Air Requirement
7 cfm, clean and dry
Clean Room Fill Chamber
Filtered air flow - 550 cfm
Production Capacities Available
Model 450
450 Bottles per hour
Model 600
600 Bottles per hour
Model 900
900 Bottles per hour

To obtain pricing and delivery schedules for these systems,

go to our bottling system questionnaire form HERE.


Click on pictures below to see some of our other fine bottling equipment.

 


 

Professional installation and instruction on site available.

TO BEGIN YOUR WATER BOTTLING PLANT DESIGN, GO HERE

Call 1-800-478-7342 to Order.

ROADMAP TO THE REMAINDER OF OUR BOTTLING SYSTEM WEBSITE

(CLICK ON BOXES TO GO THAT SECTION)